Best Belt Sander For Metal Work Reviews In The Market 2021

For the longest time, you can only sand using nothing but your hand and some sandpaper. But thanks to technological advances and innovations, there are solutions of all shapes and sizes available today.

In this particular guide, you will be exploring what to consider, and what options you have in buying a knife grinder for beginners that works best for you. Here are best belt sander for metal work

Our 5 Favorite Belt & Disc Sander For Metal Work

Best Belt Sander for Metal Work

1. Makita 9903 Variable Speed Belt Sander with Cloth Dust Bag

The Makita 9903 comes with a reliable 8.8 amp motor that can provide you with ample power to get your work completed in a quick and timely manner. The motor operates quietly compared to other handheld belt sanders in the market. This tool also features an auto-tracking device which allows the sander to maintain a straight position when used. It also comes with a front grip which is specially designed to reduce hand stress when using the equipment.

The Makita 9903 is easy to operate and works very fast. The tool moves on the target with swift, and it comes with a convenient dust collection. It is capable of removing paint from wooden surfaces with ease. Makita 9903 is also solid as it can work for extended periods of time. It also produces clean and smooth surfaces. Balance and precisions are also two of the main selling points of this electric sander. Makita has given most its research and development in creating this very reliable product. Read our detailed Makita 9903 Review.

2. Hitachi SB8V2 Variable Speed Belt Sander

Aside from its powerful motor, the Hitachi SB8V2 comes with numerous standard power sander features that are primarily geared to provide its users with ease of use and comfort. This tool also features a variable speed control which enables you to quickly switch between different speeds, depending on the type of project you are working on.

The Hitachi SB8V2 is both durable and sturdy. It is considered to be a professional-grade hand-held belt sander. The tool comes with a powerful 9-amp motor and 3 X 21 inches sanding belt which enables you to quickly work on steel and wooden surfaces. Maneuvering through tight edges and hard-to-reach areas is not a problem with this belt sander. The Hitachi SB8V2 also comes with a long lifespan, given that you have provided it with proper care and maintenance. Read our detailed Hitachi SB8V2 Review.

3. Black & Decker DS321 Dragster Belt Sander with Cloth Dust Bag

The Black & Decker DS321 comes with numerous features for comfort and ease of use, especially at a low price. For instance, it features an adjustable handle with three different positions for optimal comfort and control. This tool is great if you are one of those people who are picky when it comes to belt sander handle. It also features an adjustable belt tracking which enables you to keep the belt in place while working

The Black & Decker DS321 sports a compact profile which provides you excellent contact when sanding. It also has a sleek design and front roller, which enable you to easily sand tight corners and difficult-to-reach spaces such as between banisters or underneath cabinets. Read our Black & Decker DS321 detailed review.

Best Belt Disc Sanders Reviews

1. WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander

The Wen 6502T is a sanding machine that can sand, remove and smoothen the rough edges of wood. It has a belt of 4 x 36 inches and disc of 6 inches. Mention has to be made about this spacious belt which can tilt from 0 to 90 degrees with ease, thus making the process of sanding effortless for the user. Again with a cast iron base that can bear heavy mechanism it is a blessing for those who aspire to work with professionally.

The Wen 6502T has a 4.3 Amp motor which can produce an amazing 3600 RPM to work with. So you know how fast you can work with it which is a boon especially if you are running a busy schedule. This powerful motor ensures the machine is never slowed down with heavier projects. One aspect that should not be left unnoticed is that of the dust port of 2.25-inch which keeps the working area clean. Furthermore the machine is engineered with state of the art technique for which the tension releasing lever can make sanding simple of all tasks for sure. This is one of the reasons why most users have found it to be a great bench top belt sander without a doubt.

2. Rockwell RK7866 Belt Disc Sander

The Rockwell RK7866 is a sturdy tabletop sander that works with a flexible belt ( 4X36 inches ). This belt can be aligned to any position from 0 to 90 degrees which means it can work on projects at different angles. This sander is set on a durable aluminum table and has a dust port which certainly keeps the work area tidy. Its motor runs on 1/2 horsepower which makes it pretty fast for a small with a weight of 45.1 pounds.

The Rockwell RK7866 means business and is a highly admired tool by woodwork professionals. Of course you can use it for your DIY home projects without too much of a difficulty because it is a quiet machine much against the popular notion that a sander will be noisy. In addition to all this, the Rockwell RK7866 has a 45 degrees miter gauge and tension release mechanism for quick change of belts. Most users of this machine have found it to be a good investment and well made that is hard to find a quality in tools within this price range. It is one of the best horizontal belt sander for woodwork.

3. Rikon 50-112 4-Inch x 36-Inch Belt 6-Inch Disc Sander

Now The Rikon 50-112 is here to rule and there is no one messing with that. This is because it is a hard-wearing table top sander made out of cast iron and steel. Nonetheless, it has to be stated that it provides vibration free working which is quite a surprising feature of this machine. This metallic frame makes the machine strong and supports it thoroughly to work with intense projects. This machine weighs 43 pounds which makes it stable and allows you to work with comfortably.

The Rikon 50-112 has a disc moves with a speed of 3450 RPM torque thus making it more reliable. Then again the belt moves with a speed of 1900 SFPM that provides the ultimate finishing to any woodwork. This means, that you can work unhindered with it for hours. It can endure a lot of load because of its solid built and smooth operation. The dust port keeps the work area neat which is another distinguished constituent of this machine. The kind of work it delivers has impressed most of its users till this date and almost everyone finds it worth the money. Read our detailed Rikon 50-112 Review.

Benefits Of A Good Belt Sander

how to use a disc and belt sander

  • Belt sanders are light compared to other types of sanders – this means they are taken out and stored quickly. If all you’re looking to do is a quick finish to pieces and surfaces of standard materials, then you would do well to look at belt sanders.
  • Belt sanders are light and compact, which means that they are maneuverable. With a belt sander, you can reach difficult spots with ease, and you have more control to cover smaller areas more accurately.
  • The way belt sanders made and how they perform makes them the premier choice for removing undesirable residue on any surface. A belt sander can easily take out paint or varnish while maintaining the underlying finish of the material, when configured to the right settings and in a steady but firm hand.
  • Belt sanders are built to operate at higher speeds so that they can do sanding jobs quicker than other types of sanders. Workers prefer to use belt sanders to do an initial major sanding run before any fine details are addressed. Belt sander is one of the most useful tools. You can use it in many types of sanding job such as sanding deck, furniture, hardwood floor, floorboards, or DIY jobs. You can also use it for a small shop or home use, fine homebuilding.

Benefits Of Belt Disc Sanders

disc sander advantages

Buying a belt disc sander is cost-efficient. Even if it costs higher than a belt sander or a disc sander, it actually costs cheaper in the long run than buying one of each type of sander combined.
Choosing a belt disc sander not only saves you money, but also time and energy. This is because you don’t have to come running to a home depot looking for a disc sander upon realizing that the belt sander that you bought for your last project does not support your need for the next project. Having a 2-in-1 sander takes away that worry.
Since belt disc sanders runs two types of sanders, they are expected to work on large woodwork projects. It can accommodate the majority of a woodworker’s needs for great results.


  • Stationary – Most belt disc sanders are designed stationary—the reason why it weighs a good number of pounds. With this, it gives the woodworker a smooth and consistent work for not giving him or her a hard time putting in the right place.
  • Heavy-duty – Belt disc sanders are also intended to be used for any type of woodwork. They are meant to last long and will still work after countless projects have been done with it.
  • Serviceable – Since belt disc sanders consist of both belt and disc sanders, they are expected to be used most of the time. They are indeed ready-to-use and practical instead of having one belt sander and another disc sander.


  • Storage– Having belt disc sanders may give you a headache where to store them. They are actually bigger for having two types of sanders in one.

Things To Look For When Choosing A Belt Sander

Best Belt Sander for The Money

  • Check the front nose of the belt sander. If you’re looking to do some work with soft woods and work that requires more detail such as small holes, then you would need to look for a belt sander whose front nose is more exposed and rounded.
  • Look for a belt sander with a dedicated system for track centering. This ensures that no matter how fast the motor is running, the best stays in place, but most of all, the belt stays centered.
  • Most, if not all belt sanders come with an appropriate vacuum and a detachable bag where all the dust and other residues should go. Check to make sure this feature does not interrupt your movement.
  • Belt sanders are more portable, but does yours have some heft to it ? You may not realize it at first, but some extra weight on a belt sander guarantees that you wouldn’t need to push as hard to make the device smooth out a surface.
  • Your belt sander should ideally be operated with a grip resembling a pistol, complete with a trigger. Test the trigger to make sure that it locks so that you can keep the belt sander running without having to keep one finger pressing it.

Tips On Using A Belt Sander

  • Be Consistent In Preparation – Put in a fresh and a new piece of sandpaper before you start the day. Make sure there are no furls or loops in the power cord for fewer interruptions as you move around. Have the right protective gear on. Make sure the dust bag is empty.
  • Be Aware Of The Sandpaper You’re Using – Always remember that the rougher the grit of the sandpaper you place on the belt sander, the quicker you can deal with rough surfaces – but, on the other hand, you will need to switch to sandpaper with much finer grit to really make the surface as smooth as it should be. At any rate, you would do well to test the sander and the sandpaper on some scrap wood or material before you put it to work on the actual surface.
  • Be Diligent In Practice – Though you can use a belt sander right out of the box with ease, it does take just a little bit of practice for you to use the tool effectively, to the point that it becomes an extension of your body. The more you use the belt sander, the more you will see that the material you are smoothing has much more chance of getting damaged than your body and the more confident you will get in using it for more projects.
  • Be Innovative And Creative With Your Belt Sander – Remember that your belt sander is more or less capable of sanding more than just wood – and the moment you realize this, you will appreciate your belt sander so much more. For instance, did you know that you could make knife edges or wood chisels sharper simply by running them the right way through your belt sander? This isn’t too unorthodox as you may believe, it’s just that you need to remember that it isn’t just a table that could benefit from a smooth surface.
  • Be Open For Advice – Sanding may have an initial reputation of being a monotonous chore, but if your ears are open for any suggestions in making the whole job easier with your belt sander, you will find out that there is a sense of pleasure and achievement to making sure that your project is finished appropriately. Take in as much advice as you could, from local acquaintances or online, preferably from those who have the same belt sander as you.

Frequently Asked Questions (FAQs)

1. What Do I Need To Wear When Using A Belt Sander?

It is advisable to wear something to protect your eyes. Safety goggles should be enough, but you may want to cover yourself further with a full face shield if you have one. If you’re going to be doing fine smoothing, wear a face mask to cover your nose and mouth as you work.

2. Does The Width Of The Belt Matter?

Most belt sanders are made to cover areas three inches wide at a time, and this should be enough, even for wider areas. You may want to buy belt sanders with wider reaches, but only if you’re sure that you will be using that whole area for the majority of upcoming projects you will have.

3. Does The Weight Of The Belt Sander Matter?

Most professionals will tell you that you shouldn’t apply excessive pressure on your belt sander, because most of the time, the weight of the belt sander should be enough to do a decent and consistent smoothing job.

4. How do you tilt the platforms/working tables?

There is actually a handle with numbers installed beside the platforms or working tables so you will know that you have adjusted the platforms or the working tables to your desired angles. You’ll just have to loosen up the handle, usually by rotating it, and move it on the angle of your preference. Tighten the handle back on to make sure that your platforms or working tables are steady.

5. Can it work if I use materials other than wood?

Yes, but you will have to use more abrasive sandpapers. Other materials, like glass, may take off the abrasive grits which may have you replace it for a new one.


There are many brands which you can choose such as Makita Belt Sander, Black & Decker Belt Sander, 200 , Porter Cable Belt Sander. Depending on your budget, you can choose a product with an affordable price: under $100, $200, over $200,…

There are many types of belt sander for the money today. Some of them are recommended by many woodworkers like Makita 9403, Wen 6502T,… If you want more in-depth information and test results for any of the products mentioned here. Take your time, test as much as you can, and hold off on impulse buying… and you will end up with another perfect device to add to your veritable ‘team’ of capable, woodworking and finishing tools.

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